PYRAMID TEA BAG PACKAGING MACHINE
The pyramid tea bag packaging machine, featuring a 4-corner pyramid-shaped label, is a state-of-the-art solution for creating modern and visually appealing tea bags. Curious about how it works and what sets it apart from conventional tea bag machines? Let`s explore the details with Dong Nam.
1. Advantages of the Pyramid Tea Bag Packaging Machine
The pyramid tea bag packaging machine leads the industry in both functionality and aesthetics. It produces tea bags shaped like a 3-sided pyramid with a vertical apex, often including a label and outer bag, depending on customer preferences.
Here are some key benefits of using this machine:
■ Attractive Packaging: The unique pyramid shape enhances the visual appeal of the tea bags, making them popular among consumers who appreciate aesthetic products.
■ Quality Sealing: The machine ensures tight, secure seals and sturdy labels, which help maintain the tea`s aroma and prevent moisture absorption.
■ High Efficiency: Built with durable industrial components, the machine operates continuously and efficiently, producing 20-35 bags per minute.
■ Adjustable Bag Sizes: It can accommodate film sizes from 120-420mm, suitable for filter bags ranging from 65-75mm x 120-180mm.
■ Comprehensive Functionality: The machine automates the entire packaging process, including feeding, weighing, bag formation, label attachment, sealing, cutting, and product counting.
■ Enhanced Tea Flavor: The pyramid shape allows more room for the tea to expand and steep, resulting in a richer and more aromatic brew.
■ Ultrasonic Sealing: This method provides strong, neat welds, ensuring the integrity of the product.
■ Safety Features: The machine automatically stops if there are no bags or if materials run out, protecting the engine and ensuring safe operation.
■ User-Friendly Control: The PLC programming control system makes it easy to operate and remembers previous run settings for consistent performance.
2. Technical Specifications
• Model: ZEG-35
• Usage for: Suitable for packing herbal tea, flowers, tea leaves, coffee, medicinal herbs, and more.
• Weight Range: 1-10g per bag
• Packing Speed: 20-35 bags per minute
• Bag Type: Triangular bags and 4-side sealed bags
• Bag Dimensions:
- Length: 65-75 mm
- Width: 120-180 mm
• Film Width: 120-420 mm
• Weighing Method: Measurement cup/turntable
• Machine Dimensions: 1200 x 1200 x 1500 mm
• Power Source: 220V/50Hz
• Capacity: 2.5kW/h
3. Machine Structure
The machines complex structure integrates several key components:
■ Measuring Cup/Turntable: Ensures precise measurement of tea for consistent quality.
Measuring cup/turntable
■ Stepper Motor: Pulls the filter and outer bag membranes to the correct length.
■ Bag Welding System: Creates strong, leak-proof seals.
■ Bag Edge Pressing System: Forms the triangle shape of the tea bag.
■ Labeling and Threading System: Securely attaches labels and threads for easy handling.
■ Cutting Unit: Automatically cuts the finished bags.
■ Product Counting Feature: Keeps track of the number of completed tea bags.
■ Control Panel: Allows for easy adjustment of parameters like bag length, packaging speed, and sealing temperature.
4. How to Use the Pyramid Tea Bag Packaging Machine
Dong Nam Technical provides detailed installation and usage instructions, including troubleshooting tips. The machine is straightforward to operate through these steps:
≫ 1 - Setup: Plug in the power, turn on the machine, and the packaging film into the puller. Adjust the film tension and install the thread roll and label.
≫ 2 - Loading: Pour the tea ingredients into the funnel and set the desired parameters on the control panel, such as bag length and sealing temperature.
≫ 3 - Operation: Press the start button. The machine will automatically proceed with pulling the film, shaping the bag, weighing the tea, welding, threading, labeling, cutting, and ejecting the finished product.
With its innovative design and advanced features, the pyramid tea bag packaging machine offers an efficient and aesthetically pleasing solution for tea packaging.
Contact Information
Pyramid Tea Bag Packaging Machines are available at Dong Nam. For purchasing, viewing, or testing the machine with your raw materials, please contact us:
— Hotline: +84 386.222.816 / +84 363.999.318 / +84 869.286.525
— Facebook: Dong Nam Mechanical
— Website: maydongnam.vn
— Address: 562 Phuc Dien, Nam Tu Liem, Hanoi