Are you planning to apply epoxy coating for your factory floor and wish to know:

• Detailed standard and high-quality procedures for epoxy floor coating application.
  

• Comprehensive epoxy coating service quotations at the most competitive prices.

WHY SHOULD YOU UNDERSTAND THE EPOXY COATING APPLICATION PROCESS?

 

Understanding the epoxy coating application process enables you to:

Control and supervise the “quality of the epoxy floor coating process,” ensuring the highest-quality epoxy-coated factory floor.

So, whatare the standard steps in a proper epoxy coating application process? Details are provided below:

STANDARD – COST-EFFECTIVE EPOXY FLOOR COATING APPLICATION PROCESS

Step 1: Surface grinding to create roughness and mechanical adhesion on the concrete floor

• Use industrial floor grinding machines combined with dust collectors to grind the entire floor surface. This step creates surface roughness and anchoring profiles for optimal epoxy adhesion to the concrete, while removing surface contaminants.
  

• Grinding to create roughness and adhesion on the concrete floor prior to epoxy application.

Step 2: Thorough cleaning and dust removal of the floor surface

• The cleanliness of the concrete floor greatly affects epoxy coating quality therefore, the surface must be thoroughly cleaned using industrial vacuum equipment before epoxy application.
  

• The floor must be vacuumed and cleaned thoroughly before epoxy application.

Step 3: Application of epoxy primer for bonding

• The epoxy primer penetrates the concrete surface, enhancing adhesion and forming an intermediate bonding layer between the concrete substrate and the epoxy topcoat.
  

• The primer enhances adhesion and creates an intermediate bonding layer.

Step 4: Treatment of defects and imperfections in the concrete floor

• Use specialized two-component epoxy putty to repair cracks and defects on the concrete floor.
  

• Repairing concrete floor cracks using specialized epoxy materials.

Step 5: Application of the first epoxy topcoat layer

• The first epoxy layer, also known as the intermediate coat, increases surface hardness and covers imperfections.
  

• During application, mix the two components thoroughly according to the specified ratio, then use specialized rollers to evenly apply the coating to the floor in accordance with the manufacturer’s standard coverage rate.

Step 6: Surface sanding (abrasion treatment)

• Use floor sanding machines fitted with abrasive paper to treat the entire surface, removing fine sand particles and debris.
  

• Sanding removes debris and dust while improving adhesion for the second epoxy layer.

Step 7: Thorough cleaning of the floor surface prior to final coating

• Use vacuum cleaners and floor wipers to thoroughly clean the surface before applying the final epoxy coating layer.
  

• Preparation for applying the second epoxy coating to complete the floor surface.

Step 8: Application of the final epoxy topcoat

This finishing epoxy layer plays a decisive role in the overall quality and aesthetic appearance of the project therefore, it must be applied carefully and meticulously by highly skilled and experienced technicians.

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